Glassmaking

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Making Glass in Jamestown

 

 

Opposite: A glass vase made in Jamestown.

Glass making is a highly specialized trade that dates back to early Greece or Mesopotamia (Iraq).  Glassblowing is the technique of forming an object by inflating a glob of heated glass gathered on the end of a hollow iron tube or blowpipe. 

The first glass house was built in Jamestown near the banks of the James River.  Glass is mostly made of sand and other ingredients which are poured into a fireproof clay pot called a crucible.  The mixture is heated for several hours in the furnace until it is ready to use.

Here are the steps in blowing glass.

  1. The reconstructed Glass House in Jamestown, Virginia (1619) where glass makers work their trade.

  1. The furnace is heated to about 2000 degrees Fahrenheit. The glassblower keeps the glass in a working hole until he is ready to move a gather of glass onto his blowpipe.

  1. The glassblower or gaffer blows a small amount of air into the gather to expand it. Blowpipes found in Jamestown are about 53" long and 1 inch in diameter.
  1. The glassblower rolls the hot glass  across the Marvering Table to shape it into an object.

  1. If the glass becomes too cool, the glassblower can reheat it in the glory hole.
  1. The glassblower forms the rim of the object with forceps.

  1. After the object is finished, the glass is annealed  in the Lehr, a long oven heated to about 800 degrees Fahrenheit. Annealing prevents the glass from cracking.
  1. Here is the final object after it is removed from the Lehr.

More Resources About the Glassmaking Trade

Early Colonial Glass Photos  
Glassblower  
Glassblowing Old Recipes for Making Glass
  The Glass Shop at Greenfield Village
  Wheaton Village

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